Mazda 626

1991-1998 of release

Repair and operation of the car



Mazda 626

+ 1. Maintenance instruction
+ 2. Maintenance
+ 3. Engines
+ 4. Heating and ventilation
+ 5. Fuel system
+ 6. Exhaust system
+ 7. Transmissions
- 8. Coupling and half shafts
   8.1. Introduction
   8.2. Technical characteristics
   + 8.3. Coupling
   - 8.4. Half shafts
      8.4.1. Intermediate shaft
      8.4.2. Boots of half shafts
+ 9. Brake system
+ 10. Running gear
+ 11. Body
+ 12. Electric equipment
+ 13. Electrical circuitries
+ 14. Useful tips


8.4.2. Boots of half shafts

Replacement

PERFORMANCE ORDER
1. Remove a half shaft from the car.
2. Clamp a half shaft in a vice.

INTERNAL CV JOINT

Hinge of tripoidny type

Removal of elements

PERFORMANCE ORDER
1. Remove fixing collars of a boot.
2. Shift a boot aside.
3. Mark the provision of installation of the tripod in a casing and remove a casing.
4. Mark the provision of installation of the tripod on a half shaft (tags are specified by shooters).
5. Remove a lock ring from the end of a half shaft.
6. Bring down the tripod from the end of a half shaft.

Survey

PERFORMANCE ORDER
1. Carefully remove old lubricant.
2. Examine all elements of the hinge on existence of scratches, corrosion, other wear tracks or damages. Replace the hinge if it is necessary.

Assembly of elements

PERFORMANCE ORDER
1. Put on a boot and collars a half shaft. Wrap up vents an adhesive tape before installation of a boot.
2. Install the tripod on a half shaft and establish a lock ring. Fill the tripod and a casing of the hinge with lubricant.
3. Install a casing on the tripod.
4. Adjust half shaft length, being guided by the values given subsection 8.2.
5. Raise edge of a boot to level pressure in and outside of a boot.
6. After an inhaling of a collar bend the end of a collar.
7. Record it by means of lock uvulas.
8. For installation of a tape collar tighten it by means of the special tool, turn the tool on 90 °.
9. Cut off surplus.
10. For installation of a coupling collar it is necessary to use the special tool.

Hinge of ball type

Removal of elements

PERFORMANCE ORDER
1. Remove collars.
2. Shift a boot aside.
3. Remove a lock ring from a casing.
4. Remove a casing.
5. Remove a lock ring from the end of a half shaft.
6. Remove a holder with balls.
7. Mark the provision of installation of an internal path of a holder.
8. Accurately get balls and remove an internal path.

Survey

PERFORMANCE ORDER
1. Carefully clear all elements of old lubricant and examine an internal path on existence of corrosion, scratches, cracks or other damages.
2. Examine a holder on existence of corrosion, scratches, cracks or other damages.

Assembly of elements

PERFORMANCE ORDER
1. Put on a boot and collars a half shaft.
2. Insert an internal path and balls into a holder.
3. Fill a holder with balls lubricant.
4. Establish a holder on a half shaft by the party with a big diameter outside.
5. Establish a lock ring for fixing of a holder.
6. Fill a hinge casing with lubricant.
7. Establish a lock ring in a hinge casing.
8. Establish a casing on a holder with balls and establish a boot into place.
9. Raise edge of a boot to level pressure in and outside of a boot.
10. Adjust half shaft length.
11. Tighten boot collars.

All internal hinges

PERFORMANCE ORDER
Establish a new lock ring for the end of a half shaft. Install a half shaft on the car.

EXTERNAL CV JOINT

PERFORMANCE ORDER
1. Remove collars of a boot and shift a boot aside.
2. Carefully clear the hinge of old lubricant by means of solvent. Wash out and dry up the hinge.
3. Carefully remove old lubricant and examine hinge elements on existence of corrosion, damages or wear tracks. If the hinge is worn-out, the half shaft needs to be replaced.
4. Replace a boot of the external hinge, having removed the internal hinge and a dynamic damper if it is necessary.
5. Install a new boot on the hinge, fill a boot with lubricant and tighten fixing collars.
6. Install a half shaft on the car.



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